Skip to content 
Imagine you are working on a big construction project, and you need special composite floor decks. They aren’t just any ordinary decks; they have to be very long, durable, and easy to transport. But how long can these composite floor decks actually be? Can you get them in the exact size you need without causing transportation nightmares?
LiNice recently helped a customer by customizing composite floor decks up to an impressive length of 5.8 meters (19 feet). They also provided a custom trolley to make transporting these large decks easier.
This story is about how LiNice went above and beyond to solve their customer’s unique challenges. Let’s dive in!
Customized Composite Floor Decks
LiNice had a customer who needed extra-long composite floor decks for their construction project. These decks had to be 5.8 meters (19 feet) long. Normally, manufacturing such long pieces can be a huge challenge. Keeping the quality consistent over such a length requires advanced technology and precise engineering. Transporting them is another headache. Imagine trying to load these by hand! Not only is it tiring, but it’s also risky. Each deck weighs around 17.2 kilograms (38 pounds), making it difficult and unsafe to carry manually.
Maintaining Quality in Long Composite Floor Decks
Maintaining the quality of such long composite floor decks is a significant technical challenge. The longer the deck, the harder it is to keep it strong and intact during manufacturing and transportation. LiNice used advanced technology and precise engineering to ensure that the 5.8-meter (19-foot) decks were not only the right size but also maintained their strength and durability. This attention to quality ensures that the decks perform well in their final installation, providing a reliable and robust flooring solution.
Custom Packaging Solutions
To solve the problem of transporting these long and heavy decks, LiNice designed a special steel trolley. This trolley had rollers, making it much easier to handle the decks. Each trolley could hold up to 250 pieces, with a total weight of 4300 kilograms (9480 pounds). Instead of manually unloading these heavy decks, a forklift could easily pull them out of the trolley and load them into a container. This innovation not only saved time but also ensured safety and efficiency.
Importance of Customization
Customization is key in the construction industry. When companies like LiNice offer tailored solutions, it means they can meet specific project needs, no matter how unique. Customized solutions like these steel trolleys ensure that materials are handled properly, reducing the risk of damage and improving overall efficiency.
Shipping and Handling Challenges
Long decks can be challenging to transport and handle. They require special equipment and careful planning to ensure they are delivered safely. Here are some common challenges:
- Length Constraints: The standard length for composite floor decks in the market is usually around 3-4 meters (10-13 feet). Transporting anything longer requires special arrangements.
- Weight: Each deck weighing around 17.2 kilograms (38 pounds) adds up quickly, making manual handling impractical.
- Risk of Damage: Long decks are prone to bending or breaking if not supported properly during transit. Special trolleys help mitigate this risk.
- Loading and Unloading: Without proper equipment, loading and unloading can be extremely labor-intensive and dangerous. A custom trolley allows for the use of forklifts, speeding up the process and enhancing safety.
Benefits of Using Composite Floor Decks
Composite floor decks are known for their strength and durability. They are ideal for heavy-duty projects. Their ability to be customized in length means they can be used in various applications without the need for multiple joints or seams. This makes the structure stronger and more reliable.
LiNice – A Composite Floor Deck Manufacturer in China
LiNice is a leading manufacturer of composite floor decks in China, known for their excellent services and wide range of customization options. They specialize in providing tailored solutions to meet specific project needs. If you want to import composite deck from China, please feel free to CONTACT US.
